If you would please e-mail me with any plans/sketches you have. These cookies will be stored in your browser only with your consent. The table itself is supported in the center by two 12v scissor jacks for motorized lift/lowering. For a motor that will work with this sander clickHERE. Snipe is non-existent, but Im sure misalignment might introduce it into the system if Im not careful. Call Powermatic I think they have a job for you. For this build, you would need a table saw; the table saw sled, disc sander, wooden bench vice, angle grinder stand, and a drill guide.This drum sander is not too large, this means that it would be great for a small office or workshop space. If i do its to get my stock down close to where I want it and then I do a final on the wide belt. Tremendous job on such an incredible undertaking. Any product claim, statistic, quote or other representation about a product or service should be verified with the manufacturer, provider or party in question. You did a great job, enjoy! My hope is that more pressure rollers will prevent this. Liked your design on the 36 drum sander. pillow blocks for sanding drum I fear Im stretching a friendship too far by frequently using a neighbors drum sander to thickness the guitar body parts.
bangood.com circuit boards for tach and conveyor speed controller. Can you let me know one way or another. Ive got everything I need to finish it and now youve inspired me to get it finishedfinally. If you let me suggest one thing, that I have in mind for mine and it seems it could pefectly adapt to your: add a disc sander to one of the ends, put a baseplate, etc. Just curious if you received something considering how old this post is. The Wood Whisperer, The Wood Whisperer Guild, TWW, and TWW Guild are trademarks of The Wood Whisperer Inc. All rights reserved. Then I make sure that when I screw them together with the pocket hole screws that they are clamped very tightly so there is no shifting of the joint. belt thickness sander, 440 volt, 3ph. The dust collection works perfectly when hooked up to a large enough cyclone and the time savings is incredible. Your machine is making me seriously reconsider a LOT of my design ideas I just wish my metalworking skills were up to par with yours. The drum is made form polycarbonate tubing which runs cooler and eliminates static. The 4" diameter drum allows for a feed rate of 20' per minute. Save my name, email, and website in this browser for the next time I comment. Even if its only 4 or 5 hp, it does the trick. Anyone can start a successful blog, so why cant I (or you, too!)? I started on an 18 drum sander a few years ago and had some physical problems and had to put it aside and I never got back to it. According to her, you may have to make a few modifications to your sander because of some scrap parts she used, which shes not quite sure where it came from. I see allot of DIY designs have problems with this. No clips needed for holding paper. Hey mat do you have drawings that I can buy One of the important functions of a drum sander is to sand pieces of wood to fit particular shapes, edges, or corners. I have all the MDF discs cut out I just have to drill holes in some of them to lighten it before I glue it together. My advice to anyone considering purchasing a Planer would be to look at purchasing (or building) a good Drum Sander instead. I only worked on it on the weekends but it took about 7 long weekends to finish. I almost dont even use my planer any more. Great idea.
In this video tutorial, the instructor gives an overview of his already built DIY drum sander. This air gap allows for cool sanding. You would need some glue, MDF, a drill, table saw, disk sander, and other items which you would find in the tutorial. I agree about seeing a video. This is a very different drum sander than the traditional drum sander. In this overview, the builder gives you the dimensions and all the information you need to build your sander. motor that I couldnt use at home. Mine is an 18 grizzly and I love it. Thank You Very Much for Your Kind Consideration. Im currently building the conveyor system for mine and havent mounted the electronics in an enclosure yet. He begins by building the sanding drum and rollers; he includes a link on how to do this within the tutorial. Unique Features of the V-Drum and Flatmaster Sanders -. Very cool project,and great job. Matt, A job very well done. i dont even think i have room in my tiny shop for that thingbut i would sure try to make room. Within the tutorial, you would find more instructions and tips on how to build yourself an excellent drum sander. If you like building your own tools, checkout this home made band-saw: http://woodgears.ca/bandsaw/homemade.html, nice work, it looks better built than performax. (I am in WA staste). Im envious of your ambition, electronics, welding and CNC know-how. I saw you said you wouldnt mind sending out the plans. By clicking Accept, you consent to the use of ALL the cookies. The linear bearings and table lift jacks were almost $400 themselves, though, so Im still convinced it could be done for cheaper. The Wood Whisperer abides by word of mouth marketing standards and holds integrity in the highest regard. The air gap prevents the drum from creating heat, which in turn helps paper to last longer. It begins with making and gluing together 26 4 disks for the drum. The tutorial is clear, but you may need to create a plan to follow yourself, as there is no building plan within the video. Anyway, this doesnt have any specific disadvantages over a geared lead screw system, its just more expensive for no good reason. Now I guess I have somewhat of an idea of what it takes. V-Drum Kits are a great solution for customers outside of North America. Conveyor belt ( sandpaper belt) I also just found this post and would be interested in a copy of your Sketch up design as a basis to design my own sander. How long did it take to build? lead screws and nuts (for vertical movement of conveyor table junior363@gmail.com. I still need to design it, etc. This is a written tutorial with clear pictures that details each step as you go along. 5/8". Instead it drops down into the box, allowing for easier dust collection. - from Stumpy Nubs. The written tutorial has helpful links and pictures to guide you. That thing is a hoss. Impressive build. I gave it a full commission of work and it didnt even blink. Ive been looking to build a drum sander as well and this baby of yours looks totally awesome. I always give honest opinions, findings, and experiences on products. Im building a 24 Drum sander and like some of your ideas. This unit can easily be constructed by the hobbyist or the professional woodworker. A scoop on the back comes within a few mils of the drum itself to ensure that all air is pulled from the front side of the drum. My hats off to you. Building a drum sander for yourself is much easier, you can also make it suit your needs, and it costs way less than a new one. Designed and developed by Underscorefunk Design. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); The Wood Whisperer is proudly sponsored by brands that Marc trusts.
The cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional". On longer drums use two or three different grits at once. https://goo.gl/photos/9Bh4gx4fob8CnJxRA. Congratulations I know you will enjoy it. 7. Functional cookies help to perform certain functionalities like sharing the content of the website on social media platforms, collect feedbacks, and other third-party features. Secondly, centrifugal force means it takes less power to run the "V"-Drum as the drum is not forcing the paper into the wood. Thanks very much. He then proceeds to glue the patten, make the holder for the acme nuts, and then modify the acme screws to accept bushings. The 24" and 30" drums require a minimum of 1/2 HP motor with either 48 or 56 frame that runs 1725-1750 RPM, although any motor that runs 1725-1750 RPM will work. This cookie is set by GDPR Cookie Consent plugin. After this is done, get some glue and stick sandpaper unto the drum. Oh man! When autocomplete results are available use up and down arrows to review and enter to select. Please reply via e-mail if this is not possible or if you wish to be paid in advance, as I know I would in your situation. I would also greatly appreciate a set of plans. motor pulleys Thank you for making this possible. Let me know I will make you a sweet deal Congrats on that, Matt. Matt, I picked it up at the tractor supply house for just under $200. Great Job! I have been working on designing and building this one for some time.
Your machine looks way better than mine though :) It takes a LOT of power to thickness sand, so more is better. I got these for $3 each at a local metal recycler. This website uses cookies to improve your experience while you navigate through the website. Hi, with all that metal, why not use a steel tube for the drum? Great project. Conveyor rollers (bought from Grizzly) If you want to cut more use a coarser grit, but to cut less, use a finer grit, etc. 6. Great job! These cookies ensure basic functionalities and security features of the website, anonymously. Contact us for International shipping rates & services. If you watch other videos on the internet of home-made drum sanders, a lot of the chattering noises are coming from the out-of-roundness of the drum, which even if you correct through truing the drum, you still have a weight imbalance that imparts vibration into the system). The electronics box is somewhat of a joke. - Hi Matt, I too see that it was a long time ago, but is there any chance that you could send me a copy toi of your plan? I hereby infringe upon Marks creative moniker, and dub thee The Metal Whisperer (and perhaps also the Earl of Granite). Overall, you would find this a useful video tutorial which would be of great benefit when you want to build yours. I learned to weld on this thing, but my brother-in-law graciously welded most of the critical components since my welds were too ugly he said. jigs Hi Matt I had a 20 Planer and ended up selling it and going to a lunchbox planer. How large in diameter are the rails for the linear bearings and where did you get them? Get a precision ground rod. The best and most versatile thickness/drum sander. Fantastic job ! I think its awesome!
This is a project way beyond my abilities. Email: rudyur@gmail.com. Thanks for the share and againgreat job! It is easily removed to gain access to the drum bearing mounting plates or the drum itself. If youd be so kind as to send the plans, Ill use them as a go-by and build around what Ive got on hand. here is a photo link to my build Very nice piece of machinery you have there. General questionif you were to use a hole saw on the discs, say, three holes per disc, and then glue them up, would it affect the performance of the drum? sander drum build tools homemade diy woodworking wood woodshop belt plans projects garage Hey, I love your ingenuity! I like the setup and would also like to see a video in action.
It is a single drum sander design and can work well on a bench drill or lathe. Thanks in advance. The pressure rollers are indispensable. This blog generates income via ads. Pulley for Motor - Shaft Size Sandpaper used on the V-Drum is less costly than the clothback paper used for commercial units. Inside this tutorial, you would find a link to the pdf that contains the plans dimensions in the description box. Thickness sander plans - printer optimized, DIY Thickness Sander - Sanding Tips, Jigs and Techniques | WoodArchivist.com #woodworkingtips, shop built drum sander plans | Drum Sander-Thickness Sander, Vertical / Horizontal router table build - Woodworking Talk - Woodworkers Forum. I get about 10 of travel, which allows me to throw larger things on the table (such as a completed drawer box, for example) and sand the edges all flush for edge banding or whatever. , Ive been planning for a while building me one of thos (I build guitars). It is rancilmaz@gmail.com. Matt are you interested in selling these. Are you able to shoot a video of it in action? Wow am I impressed. Nice job. I have being doing all sorts of projects my whole life and Im always saying, Hey, that would make a good blog post! Finally, I decided to take the leap and put myself out there. Would like to know if you received this late in the post? 
Our V-drum and Flatmaster Drum sanders sand from the bottom up instead of the top down therefore eliminating sanding through the sawdust that has already been removed. ?please and a list of parts thank you for your time john streetermy e mail is jtstreeter43@gmail.com. The quick speed is nice because it allows me to just lightly scuff sand multiple boards in rapid succession. This cookie is set by GDPR Cookie Consent plugin. Guaranteedunless youre dealing with a LOT of rough lumber, the Drum Sander will be used and worth 10 times what the Planer will be. I felt bad having it sitting around gathering dust while I only needed my Drum Sander. Have you considered what it might cost if it didnt happen this way? If you have a motor with a 1/2" shaft please specify at the time of your order and the pulley can be switched. Youll find the Drum Sander does a better job, isnt that much slower, and flattens the board as well as a Planer will. My email is wthwaites@gmail.com What a great machine!!! Before you begin, try to scan through each of the tutorials to see which one would be good enough for you. These cookies help provide information on metrics the number of visitors, bounce rate, traffic source, etc. Let me know the cost and I would be willing to pay for them. The slow speed is obviously nice because I can leave the table at a fixed distance from the drum and hog off more material by simply feeding the workpiece at a crawl.
Matt, I recently bought a CNC machine as well. Great idea using the granite countertop for a platten. Im using a 190 vdc industrial motor and ebay speed controller for drive motor. Your email address will not be published. You may need to prepare all the materials, tools and equipment you would need before you begin. All content on The Wood Whisperer is copyrighted, and may not be reprinted in full form without my written consent. I am interested in the parts you have acquired. The cookie is used to store the user consent for the cookies in the category "Performance". Shipping to West Coast shouldnt be to bad. Thickness drum sander made using an old treadmill. The MDF discs (over 50 of them) were cut with a router (ugh) and epoxied onto the shaft. I am in the middle of a 24 wood frame drum sander build. It should not be as large as it should be if you were using a lathe. While one could get away with only one of them, they were relatively cheap and this allows me to see if the table is raising linearly or whether some micro adjustments are needed to bring it into the same plane as the drum. Her sander sits on top of a stand that contains the dust extractor. Its no where near what you did here. Hahaha Its simply beautiful! You would need some Velcro, bolts, pulleys, and other materials within the video. This cookie is set by GDPR Cookie Consent plugin. Im very impressed.
In this video, he provides instructions coupled with the dimensions he used in building. NOTE: if youre thinking of building your own drum sander, dont skimp on this part. A little too complicated for me. Klingspor brand stearate coated paper will sand pine, paint and even nails without damaging the sandpaper, a savings to the user. And they say manufacturing is dead in the USA. In the end, I think a chained system with lead screws would have been better, even with a hand crank instead of a motorized lift mechanism, but if I ever built a second version, Id design those in from the start. Although it took quite a while for the designer to build, it ideally should take a couple of weeks.
I designed in two digital readouts for the height so I can see where the table is relative to a previous sanding run. You may want to prime and paint the raw metals to keep them from rusting. hi there just found your great machine on u tube and Im interested if u do have plans ? Like so many others here I would absolutely love a copy of your plans if you would be willing to send them to me. Hi Everyone Ill try to grab a video thats a good point seeing it in action is another story altogether. Would be interested in any drawings that you have, willing to pay for them of course. It was made with acrylic (Plexiglas) that was glued together. http://woodgears.ca/bandsaw/homemade.html, http://www.youtube.com/watch?v..re=related. Thank you, Matt, really impressed with your build. I frequently use intermediate speeds, depending on how much material Im sanding off. Ive had the thought of making my own drumsander, but have had no idea where to start. Someday Ill get it working right.
I love your design and would greatly appreciate your plans if they are available. My email is jnhaller@sbcglobal.net. The drum was then trued by simply raising the moving conveyor belt under the drum before applying the hook side of the Velcro material. A beautiful piece of work. The dust hood is designed to maximize air velocity through the various entry points. No experience, but Im now studying it. It is a 24 thickness sander.
That looks like an awful lot of work to build, but worth it! Wish I had the time to attempt a project like this. Looks like a fun ride!
Copyright 2006-2022 The Wood Whisperer Inc. Hello, Industrial emergency safety stop switch Required fields are marked *. Originally, I was going to use a 2hp Taiwanese dust collector motor and Im glad I didnt. However, there are millions of products and services on the web, and I only promote those products or services that I would use personally. In fact about the only time I use the planer is when the wood is too thick to run through the Drum Sander. Touch device users, explore by touch or with swipe gestures. This unique sander is also the only sander that we know of the does not create static, therefore eliminating saw dust remaining on the wood or other material, leaving a clean surface. This way you never have to run a whole face frame through a wide sander. If so get in touch with me at mdmilioni@live.com. 
